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HSS Step Drills
Fuller Page 78 Over 45 years of quality, service and dependability from the Fuller Family Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Hole Saws HSS Variable Pitch Hole Saws To cut wood, plastic and metal. The Variable Pitch can reduce labor and costs; its faster cutting and longer life outlasts 6 pitch saws in most applications. High Speed Steel M3 cutting edge with varying tooth sets and gullet depths. (4-6 teeth per inch.) HSS Built-in DeepCut To cut holes in wood, plastic, or any machinable material. For locksmiths, remodeling, and general contractors. Cuts through 2” x 4”s, joists and most doors in one pass with extra clearance. Features a 1-7/8” cutting depth, attached arbor, M3 cutting edge, and a 4/6 variable pitch. Saves time, longer life and smoother cuts. Carbide Tipped Designed for sawing holes in abrasive materials such as fiberglass, particleboard and asbestos board. This hole saw offers three teeth per inch, carbide tipped to resist abrasion, with cutting depth of 1-7/8". Carbide is not recommended for ferrous metals but will outlast high-speed steel hole saws in applicable jobs. Available in 48 sizes 3/4"-6. Individually boxed. Carbide Grit Hole Saws Carbide particles permanently bonded to alloy steel for cutting extremely hard and abrasive materials ordinary hole saws cannot cut. No teeth to dull or chip so they last longer and cost less per cut. 1-1/8" cutting depth Stock Number Stock Number Size Variable Pitch Deep Cut Carbide Tipped Carbide Grit Size Variable Pitch Deep Cut Carbide Tipped Carbide Grit 9/16 58300562 X X X 2-3/8 58302375 58402375 58602375 58902375 5/8 58300625 X X X 2-1/2 58302500 58402500 58602500 58902500 11/16 58300687 X X X 2-9/16 58302562 58402562 58602562 58902562 3/4 58300750 58400750 58600750 58900750 2-5/8 58302625 58402625 58602625 58902625 13/16 58300812 58400812 58600812 58900812 2-3/4 58302750 58402750 58602750 58902750 7/8 58300875 58400875 58600875 58900875 2-7/8 58302875 58402875 58602875 58902875 15/16 58300937 58400937 58600937 58900937 3 58303000 58403000 58603000 58903000 1 58301000 58401000 58601000 58901000 3-1/8 58303125 58403125 58603125 58903125 1-1/16 58301062 58401062 58601062 58901062 3-1/4 58303250 58403250 58603250 58903250 1-1/8 58301125 58401125 58601125 58901125 3-3/8 58303375 58403375 58603375 58903375 1-3/16 58301187 58401187 58601187 58901187 3-1/2 58303500 58403500 58603500 58903500 1-1/4 58301250 58401250 58601250 58901250 3-5/8 58303625 58403625 58603625 58903625 1-5/16 58301312 58401312 58601312 58901312 3-3/4 58303750 58403750 58603750 58903750 1-3/8 58301375 58401375 58601375 58901375 3-7/8 58303875 58403875 58603875 58903875 1-7/16 58301437 58401437 58601437 58901437 4 58304000 58404000 58604000 58904000 1-1/2 58301500 58401500 58601500 58901500 4-1/8 58304125 58404125 58604125 58904125 1-9/16 58301562 58401562 58601562 58901562 4-1/4 58304250 58404250 58604250 58904250 1-5/8 58301625 58401625 58601625 58901625 4-3/8 58304375 58404375 58604375 58904375 1-11/16 58301687 58401687 58601687 58901687 4-1/2 58304500 58404500 58604500 58904500 1-3/4 58301750 58401750 58601750 58901750 4-3/4 58304750 58404750 58604750 58904750 1-13/16 58301812 58401812 58601812 58901812 5 58305000 58405000 58605000 58905000 1-7/8 58301875 58401875 58601875 58901875 5-1/2 58305500 58405500 58605500 58905500 2 58302000 58402000 58602000 58902000 5-3/4 58305750 58405750 58605750 58905750 2-1/16 58302062 58402062 58602062 58902062 6 58306000 58406000 58606000 58906000 2-1/8 58302125 58402125 58602125 58902125 6-3/8 X X X SEE 2-1/4 58302250 58402250 58602250 58902250 6-5/8 X X X PAGE 2-5/16 58302312 58402312 58602312 58902312 6-7/8 X X X 81 X = Not available Stock # 58301750 Stock # 58402000 Stock # 58601812 Stock # 58902125 Fuller Page 79 Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Over 45 years of quality, service and dependability from the Fuller Family Hole Saw Arbors, Pilot Drills, Mandrel Adapters and Plugouts™ Mandrel Adapter Stock # 5511 Mandrel Adapter - Threaded adapter and washer allows Mandrels Nos. 58000001 - 58000002, and 58000009 to be used with 1-1/4” through 6” hole saws under light duty cutting conditions. Extra Pilot Drills Stock # 58000250 fits arbors 58000001 through 58000005 *Stock # 58000250S fits arbors 58000008 and 58000009 High Speed Steel Hole Saw Arbors and Pilot Drills Fits Sizes 1/4" Round Shank 3/8" Hex Shank 3/8" Hex Shk. W/2 pins 7/16" Hex Shank 7/16" Hex Shk. w/2 pins 5/8" Hex Shank 9/16" thru 1-3/16" 58000001 58000009* X 58000002 X X 1-1/4" - 6" X X 58000008* 58000003 58000004 58000005 X = Not available All Arbors come complete with pilot drills 12” extensions available for 7/16” hex arbors Stock No. 58012000. Stock # 58000001 Stock # 58000009 Stock # 58000008 Stock # 58000003 Stock # 58000004 Stock # 58000005 Plugout™ Eject-A-Plug®Arbor Stock Number Description Thread Size Shank Size in Inches 45322 Small Plugout™ 1/2-20 1/4” Hex 45323 Large Plugout™ 5/8-18 3/8” Hex 45447 Plugout™ Pilot Drills X X Small Plugout™ Large Plugout™ Plugout ™ Pilot Drill Ejector Spring Fits all 1/4” Pilot Drills Stock Number: MES101 Fuller Page 80 Over 45 years of quality, service and dependability from the Fuller Family Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Hole Saw Sets Electricians Hole Saw Kit Stock # A02E Designed for electricians, this kit contains pipe entrance sizes for pipe and conduit through 2”. Contents: (1 each) 7/8”, 1-1/8”, 1-3/8”, 1-3/4”, 2” and 2-1/2” saws w/ No. 58000002 and No. 58000004 Arbors. Plumbers Hole Saw Kit Stock # A04P Designed for plumbers, this kit contains pipe tap sizes for pipe through 2”. Contents: (1 each) 3/4”, 7/8”, 1-1/8”, 1-1/2”, 1-3/4” and 2-1/4” saws w/ No. 58000002 and No. 58000004 Arbors. Industrial Hole Saw Kit Stock # A06I Designed for a broad range of industrial applications, this kit contains 15 plumbing and electrical sizes for pipe and conduit through 4”. Contents: (1 each) 3/4”, 7/8”, 1-1/8”, 1-3/8”, 1-1/2”, 1-3/4” 2”, 2-1/4”, 2-1/2”, 3”, 3-1/4” , 3-5/8”, 3-3/4”, 4-1/4” and 4-1/2” saws w/ No. 58000001, No. 58000002, and No. 58000004 Arbors and No. 58012000 - 12” Extension. Master Electricians Kit Stock # A08E Pipe entrance sizes for pipe and conduit through 4”. Contents: : (1 each) 7/8”, 1-1/8”, 1-3/8”, 1-3/4” 2”, 2-1/2”, 3”, 3-5/8”, 4-1/8” and 4-1/2” saws w/ No. 58000001, No. 58000002, and No. 58000004 Arbors. Maintenance Hole Saw Kit Stock # A100 Designed for plumbers, electricians, industrial and general purpose maintenance, this kit contains 9 plumbing and electrical sizes for pipe and conduit through 2”. Contents: (1 each) 3/4”, 7/8”, 1-1/8”, 1-3/8”, 1-1/2”, 1-3/4” 2”, 2-1/4”and 2-1/2 saws w/ No. 58000001, No. 58000002, and No. 58000004 Arbors and No. 58012000 12” Extension. Fuller Page 81 Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Over 45 years of quality, service and dependability from the Fuller Family Hole Saw Sets Continued… Stock # ATCG100 Tungsten Carbide Grit Hole Saw Kit Maintenance kit includes popular sizes for plumbing, electrical, and industrial maintenance jobs. Saws (1 each): 3/4”, 7/8”, 1-1/8”, 1-3/8”, 1-1/2”, 1-3/4”, 2”, 2-1/4”, 2-1/2” Arbors (1 each): No. 58000001, No. 58000002, No. 58000004. Extensions(1): No. 58012000 Tungsten Carbide Grit Hole Saws The long-lasting choice for cutting holes in materials too hard or abrasive for standard bi-metal saws, or so thin they would strip bi-metal or chip carbide teeth. Ideal for cutting ceramics, fiberglass, hardwoods, cast iron, composites, etc. *Super resistant to heat, wear and abrasion with shock resistant back. *Tungsten carbide grains are bonded to alloy backs with a gulleted, snag resistant edge. Recessed Lighting Hole Saws Carbide Grit Tungsten Carbide Grit Hole Saws are ideal for quick, easy installation of recessed lighting fixtures. They cut abrasive such as lath, plaster, and ceiling tile. Stock Diameter Number Inches MM Type of Light Fixture 58904375 4-3/8 111 Mini Juno, Capri, Marco, Halo 58906375 6-3/8 162 Halo, Capri 58906625 6-5/8 168 Juno, Progress 58906875 6-7/8 174 Lithonla, Marco, Lightolier, Progress, Capri, Preacolite
Fuller Page 32 Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Over 45 years of quality, service and dependability from the Fuller Family High Speed Steel Step Drills To Cut Woods, Plastics and Metals Stock sizes and Stock numbers 82° Standard 180° Angled Step Dimensions Flat Step Stock No. Degree Screw Size Major Diameter A Minor Diameter B Pilot Length C Flute Length D Overall Length E Shank Size F Degree Stock No. SD2 82° 2 3/16 .090 3/16 1-1/8 2-3/16 3/16 180° SD2F SD3 82° 3 7/32 .103 3/16 1-1/4 2-3/8 7/32 180° SD3F SD4 82° 4 15/64 .116 3/16 1-5/16 2-7/16 15/64 180° SD4F SD5 82° 5 17/64 .129 1/4 1-7/16 2-5/8 1/4 180° SD5F SD6 82° 6 19/64 .142 1/4 1-9/16 2-3/4 1/4 180° SD6F SD7 82° 7 21/64 .155 1/4 1-11/16 2-15/16 1/4 180° SD7F SD8 82° 8 11/32 .168 1/4 1-11/16 3 1/4 180° SD8F SD9 82° 9 3/8 .182 1/4 1-13/16 3-1/8 3/8 180° SD9F SD10 82° 10 13/32 .195 1/4 1-15/16 3-5/16 3/8 180° SD10F SD12 82° 12 29/64 .221 5/16 2-1/8 3-9/16 3/8 180° SD12F SD14 82° 14 or 1/4 1/2 .255 5/16 2-1/4 3-3/4 1/2 180° SD14F SD16 82° 16 or 9/32 9/16 .286 5/16 2-1/2 5 1/2 180° SD16F SD18 82° 18 or 5/16 5/8 .317 3/8 2-1/2 5 1/2 180° SD18F SD20 82° 20 11/16 .328 3/8 2-1/2 5 1/2 180° SD20F SD24 82° 24 or 3/8 3/4 .380 3/8 2-1/2 5 1/2 180° SD24F For other special sizes see pages 33-35 For high production in woods, plastics and metals. Made of High Speed Steel. With 82 degree included angle or 180 degree flat step. Drill and Countersink or Counterbore in one operation, clearance for the head and body of various types of screw. Flutes are less likely to clog compared with two-piece Countersink and Drill combination particularly in materials such as aluminum. Stock Sizes are available for immediate delivery. . SD9 SD9F Fuller Page 33 Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Over 45 years of quality, service and dependability from the Fuller Family Special Step Drills For Woods, Metals and Plastics A Countersink diameter Use the smallest size possible Recommended minimum is 1/8 B Pilot diameter Use the largest size possible Recommended minimum is 3/32 C Pilot length Use shortest length possible Maximum length 4 times pilot diameter D Flute length Use standard if possible E Overall length Use standard if possible See drill lengths On pages 39 to 53 F Shank diameter Use same size as countersink diameter (A) if possible or 1/4”, 3/8”, 1/2”, 10mm etc. G Countersink or Counterbore Angle 60 to 179 degree of included angle or 180 degree flat step Counterbore. H Material Specify type of material to be cut I Length of Shank Standards: 1/4” = 1” long, 3/8” = 1-1/4” long 1/2” = 1-1/2” long, 10mm =1” w/flat. J Style Number Choose one of 6 styles on left We can manufacture Step Drills to your specifications. Six basic styles to choose from are shown below. Simply fill in the dimensions or specifications for items A through J listed below. Small quantities are our specialty. In most cases we can ship within 1 to 2 weeks from the time you place your order with us. Large quantities can take longer. Give us a call and let us give you a quote. Style 1 Style 2 Style 3 Style 4 Style 5 Style 6 Our Standard tolerances: Cutting Diameters plus .000” to minus .0015” Shank Diameters plus .000” to minus .005” Pilot Lengths plus 1/32” to minus 1/32” Shank Lengths plus 1/16” to minus 1/16” Overall & Flute Lengths plus 1/8” to minus 1/8” High Speed Steel Step Drills work best in high production applications where clean, accurate holes are required in woods, metals and plastics. Two-piece tools used for combined drilling and countersinking or counterboring can clog with chips. A Step Drill offers better chip removal as well as longer tool life. We use standard drills found on pages 39 through 53 to manufacture Step Drills. We can cut drills to length, grind one or more pilot diameters, grind reduced shank sizes, grind flats on shanks, change point configurations and thin the web thickness. We try to avoid pilots that are too small or too long which could cause them to break prematurely. We also try to avoid cutting off the point end of a standard drill, which can take away from the cutting ability of the drill. When choosing a drill to use, always pick the shortest one possible for your application. The pilot length should also be as short as possible to avoid unnecessary breakage and reduce your cost for us to grind the Step Drill. We do not manufacture Solid Carbide or Carbide Tipped Step Drills Fuller Page 34 Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Over 45 years of quality, service and dependability from the Fuller Family Step Drills for Wood Screws and Production Screws Wood Production A B C D E Tool Screw Screw Screw Drill Pilot Pilot Twist Overall Number Size Length Depth ** Dia *** Dia Length Length Length SD0404 #4 1/2 5/16 7/64 .075 5/16 1-1/2 2-5/8 SD0406 3/4 1/2 1/2 SD0408 1 5/8 5/8* 2-1/2 3-3/4 SD0410 1-1/4 13/16 13/16* SD0604 #6 1/2 5/16 9/64 .094 5/16 1-3/4 2-7/8 SD0606 3/4 1/2 1/2 SD0608 1 5/8 5/8 SD0610 1-1/4 13/16 13/16* 3 4 SD0612 1-1/2 1 1* SD0616 2 1-5/16 1-5/16* SD0804 #8 1/2 5/16 11/64 .112 5/16 2-1/8 3-1/4 SD0806 3/4 1/2 1/2 SD0808 1 5/8 5/8 SD0810 1-1/4 13/16 13/16 SD0812 1-1/2 1 1 3-3/8 4-1/2 SD0816 2 1-5/16 1-5/16* SD0820 2-1/2 1-5/8 1-5/8* SD0824 3 2 2* 6 8 SD1006 #10 3/4 1/2 13/64 .130 1/2 2-7/16 3-5/8 SD1008 1 5/8 5/8 SD1010 1-1/4 13/16 13/16 SD1012 1-1/2 1 1 SD1016 2 1-5/16 1-5/16* 3-5/8 4-1/2 SD1020 2-1/2 1-5/8 1-5/8* SD1024 3 2 2* 6 8 SD1208 #12 1 5/8 7/32 .148 5/8 2-1/2 3-3/4 SD1210 1-1/4 13/16 13/16 SD1212 1-1/2 1 1 SD1216 2 1-5/16 1-5/16 3-5/8 5 SD1220 2-1/2 1-5/8 1-5/8* SD1224 3 2 2* 6 8 SD1228 3-1/2 2-5/16 2-5/16* Continued next page… These Step Drills are designed to predrill clearance holes through the first piece of wood and pilot holes for the threads in the second piece of wood. Sizes and lengths match standard screw sizes. Countersinks shown on page 5 can be used to complete a 3-step operation in 1 step. Made of top quality High Speed Steel. Stock # SD0806 Stock # SD0820 Fuller Page 35 Countersinks · Counterbores · Tapered Drills · Plug Cutters · Step Drills · Stop Collars Over 45 years of quality, service and dependability from the Fuller Family Step Drills for Wood Continued… Wood Production A B C D E Tool Screw Screw Screw Drill Pilot Pilot Twist Overall Number Size Length Depth ** Dia *** Dia Length Length Length SD1408 #14 1 5/8 1/4 .165 5/8 2-3/4 4 SD1410 1-1/4 13/16 13/16 SD1412 1-1/2 1 1 SD1416 2 1-5/16 1-5/16 SD1420 2-1/2 1-5/8 1-5/8* 3-3/4 5 SD1424 3 2 2* SD1428 3-1/2 2-5/16 2-5/16* 6 8 SD1432 4 2-5/8 2-5/8* SD1610 #16 1-1/4 17/64 .184 13/16 2-7/8 4-1/8 SD1612 1-1/2 1 SD1616 2 1-5/16 SD1620 2-1/2 1-5/8* 3-7/8 5-1/4 SD1624 3 2* SD1628 3-1/2 2-5/16* 6 8 SD1632 4 2-5/8* SD1816 #18 2 19/64 .204 1-5/16 3-1/16 4-3/8 SD1820 2-1/2 1-5/8 4 5-1/4 SD1824 3 2* SD1828 3-1/2 2-5/16* 6 8 SD1832 4 2-5/8* SD2012 #20 2-1/2 5/16 .223 1-5/8 4 5-1/4 SD2024 3 2 SD2028 3-1/2 2-5/16* 6 8 SD2032 4 2-5/8* SD2424 #24 3 3/8 .260 2 4-1/4 5-1/2 SD2432 4 2-5/8 6 8 SD2436 4-1/2 3* SD2448 6 4* 7-1/2 10
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